I Sometimes Wonder about Quality Control!

The other day I was in our local hardware store - 100 km away in Christchurch - and I saw some reasonably priced LED lighting strip designed for domestic use, complete with transformer plug. You can guess where it's made .... a land of great population!

At home I opened it up an plugged it in - it looked great and would serve my purpose beautifully.  My plan, as you may have seen from my last post is to use it as the back lighting for the instrument panel. On unplugging the transformer, I wanted to know a bit more about the rating - voltage, current and power etc so I looked at the underside  and found this - scorch marks - how can something brand new have scorch marks on it - suspicions raised!

On further use and examination of the actual strip I found one place where a botched fix to the strip had been made.  Looking at it you would have thought this was something I would have done to fix/insulate a cut.  The air around me was starting to turn blue about a certain race of people.



By this time I was looking out for the smallest sign of fault and damage and this is  the next thing I found.

It's questionable whether this is acceptable or not?  LED strip light should come as one long strip that you can choose to cut at various points to meet your need.  In this case, it looks quite clear that in the manufacturing process short strips have been joined together to form the 5 m length that I bought.  If you look at this photo you can see the solder points where it's been joined - OK, one point throughout the whole length might be acceptable, but I found two of these within about 30 cm of each other.  What this means is there are inherent weak points built into the strip right from the start.  This is just pure, shoddy, cheap-skate workmanship being passed on to the customer with no evidence of serious quality control. The manufacturer is making a fast buck at the consumer's expense and not to mention the poor soul(s) stuck in some sweat-shop earning a pittance doing the soldering.

What is more important is this is being imported and accepted by our country's trade and industry department.

This is the product I bought - BEWARE!

Frustrations vented!

Overhead Panel - Finally There. Screen - Finally There

The Overhead Panel and the Screen

I can't believe it's been nearly a year since I last posted, but that just confirms how busy life can be.  Work  has taken a turn for the better - at school and I've now also become the Team Leader for our local volunteer St John Ambulance team.... which has also brought with it a new set of challenges.

But that's not what this blog is about!

Overhead Panel

I'm quite happy with the results of how this is displaying so far.  There's still more to do, but the long work of cutting out the bits that need to be back lit and completing the back lighting has worked well (if you can afford it, commercial printing would be a good option and is something I might do in the future.

I've had to make compromises with the switches.  The BAe 146 had white switches but it's just not been possible to find any at an affordable price so I'm thinking I might paint them myself.

LED strip lighting for back lighting

I've used strip LED lighting which was supposed to be self adhering, but that's not worked too well with the tight angles, so I'll be using cable ties to hold the strip in place.

LED strip coming away from it's fixing point

The next challenge will be to start on the electronic interfacing and programming - looking forward to that!  There are a couple of software options including Jim's Page and FSUIPC to name but two.  I'll probably use both of these and just hope they have the breadth to cope with the vast array needed to make this lot functional.

Here's the overhead panel in it's proper place ....... next step is to start adding functionality to it - that should be fun!!

If your'e thinking of using LED strip lights then you had best read my next post on Quality Control

The Screen

I'm on my third or fourth go at this!  every earlier option, in our shaky land (NZ) ended up with cracks.  This option involves using calico.....a type of canvas type material that can be bought reasonably inexpensively in large single sheets.  In this case I needed a sheet 2.4 m wide by 5 m long.  The first challenge was ironing all the creases out and then the second challenge was sticking it up.  I uses standard wall paper paste and a staple gun.  Having made canvases for painting in the paste I know that you start stretching from the centre and work your way out, so that's what I did.  The end result looks pretty good and I'm sure this time I have got the right solu

tion.  It's a bit hard to see, but you can judge for yourself from this shot I took of the screen partially painted.

Semi-circular screen  with calico fixed to it and partly painted

.....and now fully painted